AI MAINTENANCE ASSISTANT

AI Maintenance Assistant
powered by machine knowledge and live data

Manuals, schematics, service history and live machine data, in one AI assistant. Diagnose faster, find root causes, fix with confidence.

Schematics with AI
AI · ANSWERThe total stop relay K12 sits on sheet 4 (area B3). It cuts the drive-enable line on bus A39.2 whenever any E-stop, door switch, or guard is opened. Coil power comes from +24V via fuse F7; release contacts feed the servo enable inputs and the spindle brake controller. Reset requires the maintained-contact pushbutton S5 plus a low pulse on input I12.4.
Explain how it works?
AI · ANSWERTotal-stop relay K12, contacts on sheet 7, terminals X12.1–X12.4.
Show me the wiring diagram of the total stop relay
1Ask a question about the schematic
SCHEMATICS WITH AI

Understand
Schematics with AI

Ask questions about your electrical and hydraulic schematics and get precise, AI-powered answers in context.

  • Smart Q&A on schematics
  • Always-in-context answers
  • Faster understanding, fewer errors
CONTEXTUAL AI

Static knowledge.
Live machine data.
Service memory.

AI Maintenance Assistant, live diagnostics
Live PLC · 24.7°C · 1,420 rpm
ALM 7124 · X-axis drive fault
Run diagnostics
Open schematics
Similar fault · 3× in service history

At the same time, it can work with dynamic data from IoT sensors, machine logs or direct PLC interfaces, including live alarms, operating values, runtime, cycles, temperatures, pressures, vibration and machine status.

Every service case also becomes part of the machine’s digital memory. The assistant remembers previous failures, technician notes, repair actions, replaced parts and root causes, then uses this history to help solve similar problems faster in the future.

FOUR LAYERS · ONE ASSISTANT

Everything the assistant
uses to answer

Static Machine Knowledge

Manuals, schematics, alarm codes, spare parts, service procedures and OEM documentation give the assistant trusted technical context for every machine.

Live Machine Data

IoT sensor values, PLC signals, machine logs, alarms, runtime, cycles and operating conditions help the assistant understand what is happening right now.

Service Memory

Previous failures, technician notes, diagnostic steps, replaced parts and root causes are stored in the machine history and reused for future troubleshooting.

Smart Troubleshooting

The assistant combines documentation, live data and service history to suggest probable causes, recommended checks and the next best action.

GUIDED RESOLUTION

Step by step,
toward the solution

The assistant turns a blocked machine into a clear sequence of actions. It checks every startup condition in real time, pinpoints exactly where the chain breaks, and walks the technician through the corrective steps, until the drive comes up.

VMC950 LIVE assistant guiding drive startup step by step, with checkpoint diagnostics and recommended procedure

Live startup procedure

All 9 conditions tracked in sequence, satisfied, waiting, or faulted.

Pinpointed checkpoint

Diagnostics isolate the exact blocking signal, e.g. NC ready (M102.0).

Recommended procedure

A guided, source-backed checklist leads to the corrective action.

Maintenance technician using MachineID AI Assistant on iPad in the factory
MAINTENANCE INTELLIGENCE

From machine data
to maintenance intelligence

When a failure occurs, the assistant does not rely on a single source of information. It connects the machine’s documentation, current operating state and previous service cases to build a complete picture of the problem.

Compare expected vs. actual

It can compare what the machine should be doing with what is actually happening, and flag deviations across temperature, pressure, vibration or cycle time.

Check if it happened before

It can check whether a similar alarm appeared before, find relevant procedures, schematics and repair notes from the machine’s service history.

Guide the next best action

Then it gives the technician clear, source-backed guidance on what to check next, faster troubleshooting, better decisions, less repeated problem solving.

HOW IT WORKS

How the AI Maintenance
Assistant works

1

Understands the machine

The assistant reads manuals, schematics, alarm codes, spare parts data, service procedures and machine-specific documentation.

2

Reads live context

It connects to IoT data, PLC signals or machine logs to understand current operating conditions, alarms and machine status.

3

Compares with service history

It checks previous service cases, similar failures, technician notes, replaced parts and successful repair actions.

4

Recommends next best action

It provides probable causes, recommended checks, repair steps and source-backed explanations for the technician.

5

Learns from the outcome

After the repair is completed, the result is saved back into the machine history and improves future troubleshooting.

Bring documentation, live data and service history
into one AI Maintenance Assistant.