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Connected to VF-3 SSYT #1024

Machine won't start 10:42 AM

Diagnosis: Machine cannot start

10:42 AM

The machine is not able to enable the door safety circuit. Door is detected as open, so the start interlock remains inactive.

Live signal status

Live	Tag	Symbol	Value	Meaning
Live	I 55.0	I_DOOR_CLOSE	FALSE	Door not closed — sensor shows open
Live	I 55.1	I_DOOR_LOCK_OK	FALSE	Door lock not confirmed
Live	M 41.0	DOOR_LOCK_M_SIG	FALSE	Door lock output not active
Live	Q 21.0	DOOR_CLOSE_SIG_Q	FALSE	Door close solenoid not energized
Live	M 55.0	CNC_READY_SIG	TRUE	CNC ready ✓
Live	I 5.1	I_START_BUTTON	FALSE	Start command not detected

Recommended actions

Check and close the work area door. I 55.0 is FALSE
Verify door lock engages and I 55.1 turns TRUE
Press START after door is closed and locked. I 5.1

Sources: PLC program · Electrical schematic · Maintenance history Confidence: High

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Live PLC/CNC signals

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Service history

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Electrical schematics

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Recommended fix

Step-by-step actions prioritized by impact and ease of resolution.

AI · ANSWERThe total stop relay K12 sits on sheet 4 (area B3). It cuts the drive-enable line on bus A39.2 whenever any E-stop, door switch, or guard is opened. Coil power comes from +24V via fuse F7; release contacts feed the servo enable inputs and the spindle brake controller. Reset requires the maintained-contact pushbutton S5 plus a low pulse on input I12.4.

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